Phase 1 Olympic engine specifications. BMC 'B' Series, Riley 1.5/Wolseley 1500. and BMC 'A' Series Morris Minor.

 

 

 

The Wolseley 1500 engine fitted to the Olympic is 1489cc and was designated type 15WA, 15WC or 15WD. The power unit from the Riley 1.5 is visually identical but made use of twin S.U. carburettors and was known as type 15R or 15RB.

 

 

 

ENGINE SPECIFICATION & DATA 1489cc SINGLE AND TWIN CARB MODELS.

 

Engine general

Bore 2.875 in. (73.025mm)
Stroke 3.5 in. (88.9mm)
Cubic capacity 90.88cu. in. (1489cc)
Compression ratio 8.3 to 1 High compression 7.2 to 1 Low compression.
Torque 82.5lb. ft. @ 2,100 rpm. 82lb. ft. @ 2,500 rpm. High compression 77lb. ft. @ 2,000 rpm. Low compression
Maximum BHP 50.5 bhp @ 4,400 rpm. High compression 48 bhp @ 4,200 rpm. Low compression.
Engine idle speed, Optimum 500 rpm
Firing order 1. 3. 4. 2. Location of number 1 cylinder Closest to water pump

Camshaft and camshaft bearings

Camshaft drive From crankshaft by double roller chain Timing chain, 3/8in pitch by 52 links
Camshaft bearings Three white metal replaceable liners
Camshaft journal diameter Front 1.78875in to 1.78925in Centre 1.72875in to 1.72925in Rear 1.62275in to 1.62325in
Endfloat 0.003in to 0.007in End thrust taken by locating plate.

Connecting rods / big and little end bearings

Type Angular split big end, split clamp small end Length between centres 6.5in (165.1mm)
Big end bearings, type Shell Material Steel backed lead bronze
Big end bearings, length 0.995in to 1.005in 25.2mm to 25.52mm
Big end bearing, clearance 0.001in to 0.0027in 0.0254mm to 0.068mm

Crankshaft and Main bearings

Main journal diameter 2.0005in to 2.001in 50.813mm to 50.825mm
Crankpin journal diameter 1.8759in to 1.8764in 47.648mm to 47.661mm
Crankshaft end thrust Taken by thrust washer at centre main bearing
Endfloat 0.002in to 0.003in 0.051mm to 0.076mm
Main bearings Three shell type Bearing material Steel backed white metal
Bearing length 1.375in 34.925mm
Diametrical clearance 0.001in to 0.0027in 0.0254mm to 0.068mm

Cylinder block

Type Cylinders cast integral with top half of crankcase Water jackets full length

Cylinder head

Type Cast iron with vertical valves Inlet and exhaust ports on same side
Number of exhaust ports 2 separate and 1 siamised
Number of inlet ports 2 siamised
Combustion chamber capacity 39.2cc 2.4 cu. in. with valves fitted

Gudgeon pins

Type Semi floating. Held by clamp bolt fit in piston. Free push at room temperature
Outer diameter 0.6869in to 0.6871in 17.447mm to 17.452mm

Lubrication system

Type Pressure and splash, wet sump Oil filter Full flow
Capacity oil filter 1.25 pints, 0.71 litre Capacity sump 7.5 pints, 4.2 litre
Oil pump type Eccentric rotor Pump capacity 3.25 gallons per minute at 2,000 RPM

Oil pressure relief valve

Relief valve opens 75 psi twin su models 50 psi single su models
Relief valve spring length fitted 2.156in at 16lb load twin su models 2.156in at 13.5lb load single su models Free length, 2.859in
Normal oil pressure idling 15 psi all models 60 psi to 75 psi at 3,000 rpm twin su 40 psi to 50 psi at 3,000 rpm single su

Pistons

Type Anodised aluminium alloy 4 rings, 3 compression, 1 oil control

Tappets

Type Barrel with flat nose
Outer diameter 0.81125in to 0.81175in 20.605mm to 20.618mm
Length 2.293in to 2.303in 58.25mm to 58.5mm
Clearance in block 0.0005in to 0.00175in 0.013mm to 0.050mm

Rocker gear

Length of rocker shaft 14.03125in 356mm
Diameter 0.624in to 0.625in 15.85mm to 15.87mm
Rocker ratio 1.4 to 1

Valves

Twin su models Head diameter, inlet 1.500in to 1.501in 38.10mm to 38.23mm
Twin su models Head diameter, exhaust 1.282in to 1.286in 32.54mm to 32.67mm
Single su models Head diameter, inlet 1.370in to 1.375in 34.89mm to 34.92mm
Single su models Head diameter, exhaust 1.182in to 1.187in 30.02mm to 30.16mm
Valve seat angle, inlet and exhaust 45 degrees
Stem diameter Inlet 0.3422in to 0.3427in 8.66mm to 8.69mm
Stem diameter Exhaust 0.3417in to 0.3422in 8.66mm to 8.661mm
Valve lift, inlet and exhaust 0.322in 7.937mm
Valve to rocker arm clearance, cold 0.015in 0.38mm

Valve timing

Inlet valve Opens at 5 degrees BTDC Closes at 45 degrees ABDC Check with 0.021in clearance
Exhaust valve Opens at 40 degrees BBDC Closes at 10 degrees ATDC Check with 0.021in clearance
From engine number 15W-U-L12316 Wolseley from engine number 15RB-U-H5623 Riley
Inlet valve Opens at TDC Closes at 50 degrees ABDC Check with 0.021in clearance
Exhaust valve Opens at 35 degrees BBDC Closes at 15 degrees ATDC Check with 0.021in clearance

Valve springs

Twin su models Type Double springs per valve
Free length inner 1.96875in 50mm
Free length outer 2.046875in 52mm
Fitted length inner 1.4375in 36.5mm
Fitted length outer 1.5625in 39.7mm
Number of working coils Inner 6.5 coils Outer 4.5 coils
Single su models Type Single springs per valve
Free length 2.0625in 51.2mm
Fitted length 1.2031in 30.6mm
Number of working coils 4.5 coils

Torque wrench settings

Big end bolts 35 to 40 lb/ft
Carburettor stud nuts 2 lb/ft
Clutch to flywheel bolts 25 to 30 lb/ft
Cylinder head nuts 40 lb/ft
Cylinder tappet chest bolts 2 lb/ft
Flywheel securing bolts 40 lb/ft
Gudgeon pin clamp bolts 25 lb/ft
Main bearing nuts 70 lb/ft
Manifold huts 25 lb/ft
Oil filter centre bolt 15 lb/ft
Oil pump to crankcase 14 lb/ft
Rear plate 5/16" bolts 20 lb/ft
Rear plate 3/8" bolts 30 lb/ft
Rocker bracket nuts 25 lb/ft
Rocker cover nuts 4 lb/ft
Sump to crankcase 6 lb/ft
Timing cover 1/4" bolts 6 lb/ft
Timing cover 5/16" bolts 14 lb/ft
Water outlet elbow nuts 8 lb/ft
Water pump to crankcase 17 lb/ft

 

 

 

The Morris 1000 engine fitted to the Olympic is 1098cc and was designated type 10MA, 10ME and 10V

 

 

 

ENGINE SPECIFICATION & DATA 1098cc SINGLE AND TWIN CARB MODELS.

 

Engine general

Bore 2.543in. (64.6mm)
Stroke 3.296in. (83.72mm)
Cubic capacity 67.004cu.in. (1098cc)
Compression ratio 8.5 to 1
Torque 60lb. ft. @ 2,500 rpm.
Maximum BHP 50.5 bhp @ 4,400 rpm.
Engine idle speed, Optimum 500 rpm
Firing order 1. 3. 4. 2. Location of number 1 cylinder Closest to water pump

Camshaft and camshaft bearings

Camshaft drive From crankshaft by single roller chain
Camshaft bearings Three white metal replaceable liners
Camshaft journal diameter Front 1.6655in to 1.666in Centre 1.62275in to 1.62325in Rear 1.3725in to 1.3735in
Endfloat 0.003in to 0.007in End thrust taken by locating plate.

Connecting rods / big and little end bearings

Type Split big end, fully floating small end
Big end bearings, type Shell Material Steel backed copper lead
Big end bearings, side clearance 0.008in to 0.012in 0.203mm to 0.305mm
Big end bearing, clearance 0.001in to 0.0025in 0.0254mm to 0.063mm

Crankshaft and Main bearings

Main journal diameter 1.7505in to 1.751in 44.46mm to 44.47mm
Crankpin journal diameter 1.6254in to 1.6259in 41.28mm to 41.29mm
Crankshaft end thrust Taken by thrust washer at centre main bearing
Endfloat 0.002in to 0.003in 0.051mm to 0.076mm
Main bearings Three shell type Bearing material Steel backed copper lead
Bearing length 1.0625in 27mm
Diametrical clearance 0.001in to 0.0027in 0.0254mm to 0.068mm

Cylinder block

Type Cylinders cast integral with top half of crankcase Water jackets full length

Cylinder head

Type Cast iron with vertical valves Inlet and exhaust ports on same side
Number of exhaust ports 2 separate and 1 siamised
Number of inlet ports 2 siamised
Combustion chamber capacity 32cc 1.95 cu. in. with valves fitted

Gudgeon pins

Type Fully floating. fit in piston. Free push at room temperature

Lubrication system

Type Pressure and splash, wet sump Oil filter Full flow
Capacity oil filter 1 pint, 0.57 litre Capacity sump 7.5 pints, 4.2 litre
Oil pump type Eccentric rotor Pump capacity 3.25 gallons per minute at 2,000 RPM

Oil pressure relief valve

Relief valve opens 60 psi
Relief valve spring length fitted 2.156in Free length, 2.859in
Normal oil pressure idling 15 psi all models

Pistons

Type Solid skirt alloy 4 rings, 3 compression, 1 oil control

Tappets

Type Barrel with flat nose
Outer diameter 0.81125in to 0.81175in 20.605mm to 20.618mm
Length 1.5in 38.10mm

Valves

Head diameter, inlet 1.156in 29.37mm
Head diameter, exhaust 1.000in 25.4mm
Valve seat angle, inlet and exhaust 45 degrees
Stem diameter Inlet 0.2793in to 0.2798in 7.094mm to 7.107mm
Stem diameter Exhaust 0.2788 to 0.2793in 7.081mm to 7.094mm
Valve lift, inlet and exhaust 0.312in 7.925mm
Valve to rocker arm clearance, cold 0.012in 0.305mm

Valve timing

Inlet valve Opens at 5 degrees BTDC Closes at 45 degrees ABDC Check with 0.021in clearance
Exhaust valve Opens at 51 degrees BBDC Closes at 21 degrees ATDC Check with 0.021in clearance

Valve springs

Free length 1.750in 44.45mm
Number of working coils 4.5 coils

Torque wrench settings

Big end bolts 35 to 40 lb/ft
Carburettor stud nuts 2 lb/ft
Clutch to flywheel bolts 25 to 30 lb/ft
Cylinder head nuts 40 lb/ft
Cylinder tappet chest bolts 2 lb/ft
Flywheel securing bolts 40 lb/ft
Main bearing nuts 60 lb/ft
Manifold huts 15 lb/ft
Oil filter centre bolt 15 lb/ft
Oil pump to crankcase 9 lb/ft
Rear plate 5/16" bolts 20 lb/ft
Rear plate 3/8" bolts 30 lb/ft
Rocker bracket nuts 25 lb/ft
Rocker cover nuts 4 lb/ft
Sump to crankcase 6 lb/ft
Timing cover 1/4" bolts 6 lb/ft
Timing cover 5/16" bolts 14 lb/ft
Water outlet elbow nuts 8 lb/ft
Water pump to crankcase 17 lb/ft

 

 

 

Phase 1 Olympic engine removal from car. BMC 'B' Series, Riley 1.5/Wolseley 1500.

 

 

 

The Riley 1.5/Wolseley 1500 engine fitted to the Olympic must be split from its gearbox before removal can be achieved, the following details the best method of removal.

 

First disconnect the battery from the car and remove it if its position is likely to interfere with the engine removal.

 

Remove the bonnet from the car and put in a safe place for storage. Undo and remove the bottom hose of the cooling system and collect the coolant in a suitable container. Remove the top hose from the engine/radiator. Undo and remove the heater hoses if the car has a heater.

 

Remove the fuel line from the carburettor and secure it out of the way under the nearside wing. Remove the choke and accelerator cables from the carburettor and secure them out of the way. Undo and remove the exhaust downpipe from the exhaust manifold and support the exhaust under the car. Undo the exhaust manifold nuts and remove the large washers holding the exhaust/inlet manifold in place, the exhaust/inlet manifold can now be removed and stored in a secure place.

 

Moving to the drivers side, remove the plug leads from the spark plugs and remove the distributor by undoing the pinch bolt on the distributor housing. The low tension wire from the coil should also be removed from the distributor at this point.

 

It is now possible to get at the starter motor from the engine bay. Remove the starter main feed cable on the starter by undoing the brass nut on the back of the starter main body and secure it out of the way. Undo the two bolts (one top and one bottom) on the starter and remove the starter from the engine.

 

On the drivers side of the car, remove all electrical connections to the dynamo and water temperature sender. Remove the small bore capillary tube for the oil pressure gauge and place under the front wing for safe keeping.

 

Undo the engine mountings from the front sub frame, these are held in place with 2 3/8" UNF bolts and nuts, at this point it is also policy to undo the single 3/8" nut holding the mounting onto the engine block.

 

The engine in the phase 1 is particularly tight, therefor it is necessary to undo the steering rack to allow enough room for the engine to be lifted. It may be possible to undo the steering rack and let it drop into a suitable position to allow the bottom pulley of the engine to clear during the lifting process, however this is unlikely, if it is apparent that there won't be enough clear space it will be necessary to remove the steering rack completely. To remove the steering rack undo the nuts from the track rod ends under the wheel arches and using a suitable ball joint splitter remove the taper pins from the steering arms. Undo the pinch bolt on the steering column spline where it meets the steering rack and slide the inner column off the splined pinion shaft of the column. Undo the 4 3/8" UNF bolts that hold the rack onto the sub frame, the rack can now be fully removed. NOTE if the vehicle needs to be moved once the engine is out it will be necessary to temporarily refit the steering rack so that the car can be manoeuvred around.

 

It is now necessary to undo all the bolts holding the engine and gearbox together as the engine has to be removed from the gearbox before being lifted out. The gearbox should be supported on a suitable stand under the bell housing, so that it does not drop when the engine is removed.

 

With a suitable lifting strap it is now possible to lift the engine and manoeuvre it off the gearbox input spline, once it is free you can carefully lift the engine, you will need to gently lift and pull it forward to clear the engine bay and front subframe before eventually lifting it clear of the car. Once out the engine should be fitted to a suitable engine stand for safety/rebuild.

 

As stated above, if the car need to be moved replace the steering rack temporarily and support the front of the gearbox with a suitable strap.

 

 

 

 

Phase 1 Olympic engine removal from car. BMC 'A' Series, Morris 1000/MG Midget.

 

The BMC 'A' series engine fitted to the Olympic can sometimes by removed with the gearbox still attached, however there may not be enough room to do this in which case the engine will have to be split from its gearbox before removal can be achieved, if this is the case follow the method detailed above.

 

 

 

 

 

 

 

 

 

 

 

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